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Case Studies

How our engineering expertise delivers innovative solutions

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Electric Motor Upgrade

Customer Objective: Demonstrate customer’s electric drive technology in a mid-size SUV with a high level of refinement and show car quality for ride and drives. 

 

Our Solution Highlights:

  • Software - reverse engineering and matching all Tesla interfaces, no lamps on!​

  • Mechanical - front and rear subframe redesign​

  • Mechanical - custom half-shafts, CVs, splines, high-performance parts/angles​

  • Electrical – plug-and-play harness for low and high voltage

HVAC Controller

Customer Objective: Design a controller with a custom form factor and sleek look, providing necessary digital signals to drive an HVAC system and considering end user experience with smooth rotation and responsive button feedback.

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Our Solution Highlights:

  • Inventive knob and button integration providing intuitive control scheme

  • Illuminated button press indication

  • PWM controlled dimmable backlighting

  • Custom detent technology

  • Full, in-house PCB and mechanical design

  • In-house 3D print and low volume assembly

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Functional Safety

Customer Objective: Review and correct item definition and HARA, confirm safety goals and develop technical safety concept which complies with ISO26262

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Our Solution Highlights:

  • Item Definition, HARA, System Architecture, Safety Goal work products

  • FTTI calculation

  • Fault Tree Analysis, DFMEA​

  • FSC and TSC development

  • Confirmation reviews and audit

Powertrain and Battery Upfit

Customer Objective​: Demonstrate customer’s electric drive technology in a full-sized pick-up truck with a high level of refinement and show car quality for ride and drives. Integration without major chassis modifications. ​​

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Our Solution Highlights​

  • Compact auxiliary system unit mounted under hood​​

  • Custom battery package/enclosure for efficient chassis fitment​

  • Full system low voltage and high voltage harnesses​

  • Supervisor/gateway combo for customer torque management and OEM communication links​​​

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Electric Refrigeration Trailer

Customer Objective​: Demonstrate customer’s electric drive technology in a full-sized pick-up truck with a high level of refinement and show car quality for ride and drives. Integration without major chassis modifications. ​​

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Our Solution Highlights​

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  • Compact auxiliary system unit mounted under hood​

  • Custom battery package/enclosure for efficient chassis fitment​

  • Full system low voltage and high voltage harnesses​

  • Supervisor/gateway combo for customer torque management and OEM communication links​​​

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