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Case Studies
How our engineering expertise delivers innovative solutions
Electric Motor Upgrade
Customer Objective: Demonstrate customer’s electric drive technology in a mid-size SUV with a high level of refinement and show car quality for ride and drives.
Our Solution Highlights:
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Software - reverse engineering and matching all Tesla interfaces, no lamps on!​
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Mechanical - front and rear subframe redesign​
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Mechanical - custom half-shafts, CVs, splines, high-performance parts/angles​
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Electrical – plug-and-play harness for low and high voltage
Powertrain and Battery Upfit
Customer Objective​: Demonstrate customer’s electric drive technology in a full-sized pick-up truck with a high level of refinement and show car quality for ride and drives. Integration without major chassis modifications. ​​
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Our Solution Highlights​
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Compact auxiliary system unit mounted under hood​​
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Custom battery package/enclosure for efficient chassis fitment​
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Full system low voltage and high voltage harnesses​
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Supervisor/gateway combo for customer torque management and OEM communication links​​​
Functional Safety
Customer Objective
Review and correct item definition and HARA, confirm safety goals and develop technical safety concept which complies with ISO26262
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Our Solution Highlights:
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Item Definition, HARA, System Architecture, Safety Goal work products
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FTTI calculation
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Fault Tree Analysis, DFMEA​
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FSC and TSC development
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Confirmation reviews and audit
Drive-by-Wire Controls and
Systems Integration
Customer Objective
Develop a reliable drive-by-wire control system for a vehicle program requiring structured controls development, verification, and safe integration into the full vehicle platform.
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Our Solution Highlights
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Defined controller requirements and system-level control architecture
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Developed drive-by-wire control software in disciplined two-week sprints
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Performed structured verification and validation at each release stage
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Bench-tested control functions prior to vehicle integration
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Supported vehicle-level testing and refinement following integration
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Established a repeatable development and verification workflow for safety-critical controls
Electric Refrigeration Trailer
Customer Objective​
Demonstrate customer’s electric drive technology in a full-sized pick-up truck with a high level of refinement and show car quality for ride and drives. Integration without major chassis modifications. ​​
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Our Solution Highlights​
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Compact auxiliary system unit mounted under hood​
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Custom battery package/enclosure for efficient chassis fitment​
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Full system low voltage and high voltage harnesses​
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Supervisor/gateway combo for customer torque management and OEM communication links​​​
Fuel Cell Class 8 Tractor ​
Customer Objective​
Develop and build Class 8 Fuel Cell EV Drayage truck, integrating two100kW OTS fuel cell systems with reference subsystem designs.​
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Our Solution Highlights​
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System architecture design HV and LV (12 and 24V)​
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Electrical logical and physical design and build​
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Fuel Cell thermal and packaging that meets supplier integration and service accessibility requirements​
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Thermal system architecture design and sizing for heat rejection needs, including HV fan radiator subassembly sizing, sourcing, design, and build​
Hybrid Trailer Controls and System Refinement
Customer Objective
Refine and integrate hybrid trailer control systems to support electrified axle functionality, improve system reliability, and enable clear operator visibility into system performance.
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Our Solution Highlights
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Implemented VCU controls and EVCC integration for hybrid operation
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Designed and integrated HV and LV electrical architectures to support system upfit
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Developed custom display software for system monitoring and operator interaction
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Engineered module and display enclosures with robust mounting and strain relief solutions
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Completed thermal design and system-level integration to support reliable operation